Question 08

What is Risk-Based Inspection (RBI) for pressure vessels?

Risk-Based Inspection (RBI) for pressure vessels is a structured inspection planning approach that prioritizes inspection activities based on the level of risk associated with each vessel. The risk is typically determined by considering the probability of failure and the potential consequences of that failure.
In India, RBI is increasingly used in industries such as oil & gas, petrochemicals, chemicals, power plants, and manufacturing to optimize inspection planning while ensuring safety and compliance with the Factories Act, 1948 and applicable state factory rules.

RBI helps organizations:

  • Identify high-risk pressure vessels that require frequent inspection
  • Optimize inspection intervals based on actual risk levels
  • Reduce unnecessary downtime and inspection costs
  • Focus resources on critical equipment
  • Improve overall safety and reliability

RBI typically considers factors such as operating pressure, temperature, fluid type, corrosion rates, material condition, and past inspection history.
Uniquo supports RBI-based inspection strategies by assessing vessel condition, identifying risk levels, and providing data-driven recommendations. This helps organizations improve safety, extend equipment life, and ensure efficient and compliant inspection planning.